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ISO 17025Quality system and documents

ISO 17025 quality system: which documents do you need?

The quality system of a laboratory under ISO/IEC 17025 has three layers: the management document, the procedures and work instructions, and the records of what you actually do. This is a structure of its own, not one taken from the standard. The standard requires that your documents are up to date and demonstrably used. For the application to the RvA  (Dutch Accreditation Council), this is the basis of the file you submit with your accreditation application. How to check that file is set out in the checklist. The records are covered further down under records as evidence.

The chapter on the management system (8) has two options. Option A means you fill in the requirements of 8.2 to 8.9 yourself. Option B is for laboratories that already have an ISO 9001 system. The RvA then does not assess ISO 9001 itself, but whether the requirements of 8.2 to 8.9 are met (INF002, section 8.1). You explain the difference between the two standards on ISO 17025 or ISO 9001.

Many laboratories think they must write a thick handbook. That is not necessary. A short handbook with a good document list and well-kept records works better than a bundle nobody uses.

The three layers of the quality system

LayerWhat it containsExample
1. Management documentPolicy, objectives, organisation, responsibilities, scopeA short quality manual
2. Procedures and work instructionsHow you work, per process and per methodProcedure for sample receipt, work instruction for a titration
3. RecordsEvidence that you did itReceipt form, raw measurement data, calibration log

The first layer answers “what do we want?”, the second “how do we do it?”, the third “what have we done?”. An auditor tests the three layers in that order, but often starts with the third.

Which documents are the minimum?

The list below is a workable starting point and not an official list. Which documents you need depends on your activities and your scope. The RvA’s own list is under what the RvA asks for in an application.

DocumentPurposePart of the standard
Quality manual or management documentPolicy, organisation, responsibilitiesChapter 8 (option A or B)
Document listOverview of all documents and their versionChapter 8
Document control procedureHow you create, change and withdraw documentsChapter 8, records 8.4
Procedure for requests and contractsHow you review a request before you start7.1
Procedure for samples or test itemsReceipt, identification, storage7.4
Work instructions per methodStep-by-step performance of each accredited method7.2
Equipment and calibration procedureManagement, calibration and control of measuring equipment6.4 and 6.5
Reporting procedureLayout and content of results7.8
Complaints and nonconformities procedureHandling complaints and nonconforming work7.10 and 8.7, see nonconformities
Internal audit and management review procedureChecking the system and review by management8.8 and 8.9

The numbers come from the RvA explanatory notes on the standard (INF002). Those notes help you translate the standard into your own file.

What makes a document checkable?

A document that an auditor can test has four features. They look small, but they largely determine the outcome.

A document without a version number, date and owner cannot be checked by an auditor. Then nobody knows which version applies.

  • Title and version. Each document has a unique name and a version number.
  • Date and owner. Who is responsible, and when was it last revised?
  • Approval. Who released it?
  • Cross-reference. Is there a clear link to the document list?

What the RvA asks for in an application

The RvA has its own list of documents that you submit with an application. It is in annex A of ASR105  (accreditation specification for testing laboratories). A calibration laboratory uses ASR106  (accreditation specification for calibration laboratories). For an initial application, this includes the following:

DocumentWhy the RvA wants to see it
Quality manual or comparable documentationHow you work, at management level
Cross-reference table between the standard and your systemWhere each requirement appears in your own documents
Report of the internal audit and the management reviewThat your system checks itself
Work instructions for all tests you apply forHow the method is performed exactly
Validation or verification fileThat the method works for your application
Results of internal quality controlThat you monitor your own work daily
Results and plan of PT or ILC, see proficiency testingThat your work agrees with that of others
Example of a report to the clientThat your report meets the requirements

The RvA also asks for forms and proof of registration with the Chamber of Commerce (Kamer van Koophandel). For the current application route, see the application page.

Records as evidence

Records are the most underrated part of the system. A procedure that says you record every sample receipt says nothing as long as the form stays blank. The auditor picks an order and asks for everything that belongs to it: request, receipt, measurement, report and check.

A fictional example. A soil analysis laboratory receives a soil sample for a heavy metals test. The record chain looks like this:

StepDocument or record (fictional)What the auditor sees
RequestOrder confirmation with scope checkIs the method accredited?
ReceiptReceipt form with sample label and conditionIs the sample identifiable and intact?
AnalysisRaw measurement data, processing sheet, calibration of the instrumentIs the result traceable?
ReportTest report with reference to the methodIs the report correct and complete?
CheckInternal review of the report by a second analystWas the check carried out?

The records must also show which equipment you used for a test or calibration. If you have several identical devices, it must be visible which one was used (INF002, 7.5.1). Such a chain makes the difference between a good system and a system that exists only on paper. It does not need to be complicated. It needs to be complete.

Document control in practice

Document control is often the first point where a laboratory gets stuck. Everyone works with copies, and nobody knows which version applies. A simple solution:

  1. Keep all documents in one controlled folder or system.
  2. Make a document list with version, date and owner.
  3. Remove old versions from the workplace, or mark them as withdrawn.
  4. Record who may change a document and how the change is approved.

If you work digitally, there are also requirements for the software itself. These are set out on the page about LIMS and lab software.

A quality officer who checks the document list once a quarter prevents many problems. For digital records, also test restoring a backup. The RvA expects you to check the working of the backup periodically, including fully restoring data (INF002, 8.4.2). This also applies to an external ICT supplier.

Common mistakes

  • Too many documents. A system with two hundred loose documents is harder to maintain than one with thirty good ones.
  • Procedures nobody follows. If the shop floor works differently from the procedure, either the procedure is wrong or the shop floor is.
  • Records filled in afterwards. Auditors recognise this from dates and handwriting.
  • No risk register. The standard requires actions to address risks and opportunities (8.5). The RvA expects documented measures that you check for effect, but no mandatory overall list.
  • No link between the layers. A procedure refers to a form that does not exist, or the other way round.

Frequently asked questions

Must my quality manual follow the standard, chapter by chapter? It helps to use the structure of the standard as a checklist, but the manual does not have to be divided by chapter. Make sure every requirement can be found somewhere.

Can I reuse an ISO 9001 quality manual? You can use it as a basis, but ISO 17025 requires specific things such as method validation and uncertainty. Read the difference on the page ISO 17025 or ISO 9001.

How long must I keep records? The sources used here do not state a fixed period. Your own procedure sets the period. Check the requirements of your clients and your sector.

Who is responsible for the quality system? A named person with sufficient authority and time. This does not have to be a separate job function, but it must be written down.

Sources